人工灌裝效率低、用工成本高,旺季招工(gōng)難;定量精度不(bú)足,易出現漏灌、溢灌,造成物料損耗;缺乏全自動整線包裝生產線,生(shēng)產流程脫節,履(lǚ)約能力不足;設備適配性差,無法兼顧不同粘度液體,清潔不便。選對液體灌裝機生產廠家,搭配液體定量灌裝機及全自動整線(xiàn),成為企業降本增效的關鍵。
設備(bèi)介紹(shào):
該設備采用微電腦PLC自動控製,人機界麵,全封閉(bì)、下潛式灌裝。計量精(jīng)度高,灌裝範圍大,結構緊(jǐn)湊,運行平穩,適合於各種規則形狀的容器灌裝,液(yè)缸及其管道拆卸、清洗,方便快捷。所有接觸物料的部件均采用優質不鏽鋼製造(zào),整機(jī)美觀大方,符(fú)合GMP標準(zhǔn)要求。
工藝流程:
自動理瓶→殺菌→灌裝→重(chóng)選→金檢→上蓋旋蓋→鋁(lǚ)箔(bó)封口(kǒu)→自動貼標→開箱(xiāng)→裝箱→封箱打包→機器人碼垛→入庫係統
適(shì)用範圍:
食品類(食用油、醬油、醋、果(guǒ)汁、飲料、乳製品、醬料、蜂蜜);日(rì)化(huà)類(洗衣液、洗發水、沐浴露、洗手液、護膚品、消毒(dú)液);醫(yī)藥類(口服液、消毒液、醫用試劑、中藥湯(tāng)劑);化工類(潤滑油、防凍液、油漆、塗料、化工試劑、防腐劑),可適配不同粘度、不同規格灌裝需求。
設(shè)備(bèi)參數:
設備型(xíng)號:MC-ZX-8T
頭(tóu)數:8
適用瓶型:圓桶: H 100-320,Φ100-180; 方桶(tǒng): L 100-200,W:40-80, H 150-300;桶口直徑: ≤30,≥30定製
生產能力(瓶/小(xiǎo)時):1L:2200; 5L:500
灌裝範圍:1~5L:±0.5%
設備尺寸(mm):2000×1100×2200
電源:AC220V,50Hz 3kw
Manual filling efficiency is low, labor costs are high, and it is difficult to recruit workers during peak seasons; the metering accuracy is insufficient, leading to leakage or overflow, causing material loss; there is a lack of fully automated packaging production lines, resulting in a disjointed production process and insufficient fulfillment capability; the equipment's adaptability is poor, unable to accommodate liquids of different viscosities, and cleaning is inconvenient. Choosing the right liquid filling machine manufacturer, along with liquid quantitative filling machines and a fully automated production line, becomes the key to reducing costs and improving efficiency for enterprises.
Equipment Introduction:
This equipment adopts microcomputer PLC automatic control, human-machine interface, fully enclosed, and submerged filling. It has high metering accuracy, a wide filling range, compact structure, smooth operation, and is suitable for filling various shaped containers. The liquid cylinder and its pipeline are easy to disassemble and clean, fast and convenient. All parts in contact with the material are made of high-quality stainless steel. The entire machine is aesthetically pleasing and meets GMP standards.
Process Flow:
Automatic bottle sorting → Sterilization → Filling → Re-selection → Metal detection → Capping → Aluminum foil sealing → Automatic labeling → Unboxing → Boxing → Sealing and packaging → Robotic palletizing → Warehouse system
Application Range:
Food category (edible oil, soy sauce, vinegar, fruit juice, beverages, dairy products, sauces, honey); daily chemicals (laundry liquid, shampoo, body wash, hand wash, skincare products, disinfectants); pharmaceuticals (oral liquids, disinfectants, medical reagents, traditional Chinese medicine decoction); chemicals (lubricating oil, antifreeze, paint, coatings, chemical reagents, preservatives), suitable for different viscosities and various filling specifications.
Equipment Parameters:
Model: MC-ZX-8T
Filling heads: 8
Applicable bottle types: Round bottles: H 100-320, Φ100-180; Square bottles: L 100-200, W:40-80, H 150-300; Bottle mouth diameter: ≤30, ≥30 customizable
Production capacity (bottles/hour): 1L: 2200; 5L: 500
Filling range: 1-5L: ±0.5%
Equipment dimensions (mm): 2000×1100×2200
Power supply: AC220V, 50Hz 3kw


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